Products

DESCRIPTION

• Overview
• Product Description
• Core Advantages
• Successful Cases
• Packing & Delivery
• After Sales Service
• Company Profile

Overview

Basic Info.

Model NO.	Garnet Process Plant
Weight	Depends on Model
Material	Carbon Steel
Material Feature	Wear-Resisting
Certification	CE
Energy Saving	Energy Saving
Warranty	1 Year
Color	as Per Requirement
Customized	Customized
Condition	New
After-sales Service	1 Years
Model	24tpd,48tp,100tpd,200tpd,500tpd etc
Capacity	24tpd-2000tpd
Power	According to Capacity
After Sale Service	Video Technical Support;Online Support; Field Inst
Feature	High Recovery
Original	Jiangxi,China
Brand	Jxsc or OEM
Transport Package	Standard Parts Packed in The Wooden Cases.
Specification	5000*1100*1100mm
Trademark	JXSC
Origin	Jiangxi, China

Product Description

Product Description

Garnet Mining Beneficiation Processing Plant OverviewThis flowchart is suitable for processing hard rock garnet ore that needs to be milled to very fine powder size (200 mesh). After crushing and grinding, the garnet is enriched and purified by gravity separation and high-intensity magnetic separation principles. The whole process includes feeding, crushing, screening, grinding, classification, magnetic separation and gravity separation. Main equipment has feeder, two-stage crusher, vibrating screen, ball mill, spiral classifier, high-intensity magnetic separator, shaking table, jigger, spiral chute etc.

Gravity Separation for Garnet: Application Scope & Core AdvantagesApplication ScopeGravity separation, the core fundamental process for garnet beneficiation, primarily achieves separation based on the significant density difference between garnet and gangue minerals including quartz, feldspar and mica. It is well suited for the following scenarios:

Alluvial/Eluvial Placer Ore: This is the most classic application scenario for gravity separation. Ores of this type feature high monomer dissociation degree, enabling direct gravity enrichment after washing and desliming without intensive grinding.
Coarse-grained Primary Ore: For coarse-grained gneiss and schist-type primary ore, it can efficiently separate coarse garnet crystals while avoiding over-grinding.
Low-impurity Simple Ore: When the content of magnetic impurities and conductive impurities in the ore is relatively low, effective separation can be completed solely relying on density difference.Core AdvantagesEnvironmentally Friendly with No Reagent Pollution: The whole process relies solely on physical density difference separation, without adding flotation reagents or chemical leaching agents. There is no risk of wastewater or reagent residue, fully adapting to production areas with strict environmental protection requirements.
Extremely Low Operation Cost: The equipment features simple structure and easy maintenance. The unit processing energy consumption is far lower than that of flotation and chemical purification processes, with a low equipment investment threshold, making it ideal for small and medium-sized mineral processing projects.
Protecting Particle Integrity: Compared with the fine grinding process of grinding-flotation, gravity separation can maximize the retention of the original crystal particle size of garnet, avoiding over-grinding damage to particles, which is perfectly suitable for the production of gem-grade garnet and wear-resistant aggregate products.

Comparison of Two Main Processing Solutions & Respective Advantages1. Pure Gravity Separation Process (Full Gravity Beneficiation)2. Gravity-Magnetic Combined Separation ProcessThis solution completes the separation entirely relying on gravity separation equipment such as jiggers, shaking tables and spiral chutes, which is the most simplified garnet purification process.
Core Advantages:

Extremely Simplified Process Flow: There is no need to configure complex magnetic separation or electric separation equipment. The whole process from washing, desliming to gravity enrichment can be completed in one step, featuring short commissioning cycle and extremely low operation threshold.
Maximizing Protection of Crystal Particle Size: There is no strong magnetic or chemical treatment link throughout the process, which can completely retain the large particle crystal morphology of garnet. It is the preferred solution for the production of gem-grade garnet, coarse blasting abrasive and wear-resistant concrete aggregate.
Ultimate Cost Control: The equipment investment is far lower than that of the combined process, and the processing cost per ton of ore is extremely low. It is suitable for the processing of low-grade, large-scale simple placer ore, maximizing the short-term benefits of the project.This solution uses gravity separation to complete coarse-grained enrichment and discard a large amount of light gangue first, then further removes magnetic impurities through high-intensity magnetic separation. It is currently the mainstream production solution for industrial-grade garnet concentrate.
Core Advantages:

Significantly Improving Concentrate Purity: It can effectively remove weak magnetic impurities that cannot be separated by gravity separation, greatly increasing the grade of garnet concentrate to meet the purity requirements of industrial products such as abrasives and filter media.
Adapting to Complex Ore Types: For primary ore or complex placer ore with high impurity content, it solves the pain point that pure gravity separation cannot separate associated minerals with similar density but large magnetic difference, greatly broadening the range of processable ores.
Balancing Recovery Rate and Grade: After gravity separation discards a large amount of waste rock and reduces the processing volume, magnetic separation only performs cleaning on the rough concentrate. It not only ensures the overall recovery rate, but also avoids the high energy consumption of full-ore magnetic separation, achieving a balance between cost and processing indicators.

Successful Cases150TPH Beach Sand Processing Plant In SenegalThe 150TPH Senegal Heavy Minerals Gravity Separation Beach Sand Processing Plant demonstrates an effective layout for processing beach sand to recover valuable heavy minerals. The process begins with a trommel screen, which washes the raw material to remove impurities. This initial cleaning ensures that only high-quality material proceeds to the next stages. The washed material then falls into a mixing tank, where it is combined with water to create a slurry.From the mixing tank, a slurry pump transports the mixed ore to the distributor, which evenly distributes the material to the spiral chutes for separation. The spiral chute utilizes gravity to efficiently separate heavy minerals such as zircon, ilmenite, and rutile from lighter materials, enhancing the overall recovery rate of valuable minerals. Eastman&JXSC Mining Machinery provided comprehensive installation services for this client, ensuring the system operates smoothly and efficiently. This beach sand processing plant is now fully operational, successfully recovering heavy minerals from the beach sand. The project reflects our commitment to delivering high-quality solutions and exceptional service, contributing to the client's success in the mineral processing industry. This successful case highlights JXSC's expertise in designing and implementing effective mineral processing systems tailored to client needs.

Packing & DeliveryWays Of Packing Shiping by sea/air freight1.Small parts packed in the wooden cases.2.Big parts packed by plastic membrane.
3.The whole big machine is loaded in the container.or any way the customer requires.

After Sales Service

Company Profile