Products

DESCRIPTION

• Overview
• Product Description
• Detailed Photos
• Key Configurations
• Product Parameters
• Company Profile
• Why choose us?
• Packaging & Shipping
• FAQ

Overview

Basic Info.

Type	Piston Filling Machine
Automatic Grade	Automatic
Material Type	Liquid
Filling Valve Head	Multi-Head
Feed Cylinder Structure	Single-Room Feeding
Dosing Device	Plunger
Filling Principle	Pressure
Packaging Container Lifting Structure	Pneumatic Lifting
Structure	Rotary
Packaging	Bottle
Packaging Material	Plastic
Transport Package	Wooden Case
Origin	China
HS Code	8422301090
Production Capacity	20sets Per Year

Product Description

Product Description Automatic diagnostic reagent filling capping and labeling production line

This complete automatic production line is customized for in vitro diagnostic reagent mass production, integrating tube feeding, micro filling, manipulator cap picking, servo screw capping and automatic sticker labeling into one assembly line. It supports filling nucleic acid preservation solution, antigen reagent, buffer liquid, dilution reagent and other medical trace liquids. Adopts high-precision peristaltic pump or piston filling system with tiny volume error. Machine frame and liquid contact parts are SUS304 stainless steel, meeting GMP clean workshop standards. Controlled by PLC and Siemens touch screen, with no-bottle no-filling interlock protection. All core electric and pneumatic components use famous domestic and international brands for stable long-time running. Compatible with cryovials, extraction tubes, test tubes from 0.1ml to 50ml. The whole line runs smoothly, easy to clean, adjust and maintain, ideal for large-scale IVD reagent factories.

Detailed Photos

The whole machine.

Key Configurations

• High Precision Micro Filling Adopts peristaltic pump or precision piston filling structure, tiny volume filling error, suitable for 0.1ml-50ml trace diagnostic reagents, no bubble, no splash, no cross-contamination.
  
• Full Automatic Integrated Operation Automatic tube feeding, filling, cap sorting, manipulator cap picking and servo screw capping; equipped with no-bottle no-filling & no-bottle no-capping protection function to reduce raw material waste.
  
• GMP Clean & Sanitary Structure Whole machine frame and contact parts are SUS304 stainless steel, smooth surface, easy to disassemble, clean and sterilize, compliant with pharmaceutical and biotech clean production requirements.
  
• Stable Famous Brand Components Core electrical, pneumatic and driving parts adopt well-known domestic and international brands; equipped with Siemens touch screen + PLC intelligent control, simple parameter setting, real-time fault alarm.
  
• Strong Bottle Compatibility Flexible adjustment to fit cryovials, test tubes, plastic reagent bottles, antigen extraction tubes; quick size changeover without complicated tool replacement.
  
• Safe & Reliable Servo Capping System Servo torque control for screwing caps, adjustable tightness, avoid cap slipping, cracking or excessive compression, ensure sealing tightness of reagent tubes for long-term storage.
  
• Flexible Production Collocation Can run independently as a single machine, or connect with labeling, coding machines to form a complete IVD reagent packaging production line.
  
• Low Maintenance & Long Service Life Reasonable mechanical layout, low failure rate, convenient daily maintenance, greatly lowering later operation cost for reagent factories.

Features

All electric components adopt internationally renowned brands for stable performance and low failure rate.

Equipped with manually quick-release screw structure, users can rapidly replace relevant fittings without extra tools. It drastically shortens model changeover time when switching among different bottle specifications and boosts overall production flexibility.

Photoelectric sensors are fully wrapped with metal housing, doubling service life against collision and liquid splashing. The enclosed structure is smooth and easy to wipe clean, effectively avoiding liquid residue contamination.

Equipped with a Siemens touch screen, the production line features intuitive operation interface, simple parameter setting and stable system control. It supports intelligent operation, real-time equipment monitoring and fault prompt, effectively improving production stability and reducing operation difficulty.

Equipped with a precision manipulator cap picking system to realize automatic cap picking and positioning, ensuring stable and high-speed capping.

Product Parameters

Capacity	80-100pcs/min.
Specification	0.1-50ml
Filling Deviation	±1%
Capping Rate	99%
Screw Capping Rate	99%
Power Supply	220V/50Hz
Max. Power	3.2KW
Dimension	1900(L)x1700(W)x1850(H)

Suitable packing materials:

Company Profile

Suzhou Xensee Machinery Co., Ltd. is located in Huaqiao Town, Kunshan City, Suzhou. It is a manufacturer with many years of professional design, and manufacture of all kinds of pharmaceutical liquid filling machines:aseptic serum filling machine, diagnostic reagent filling machine,vial powder and liquid filling line, spray filling line and eye drops, oral liquid filling production line of automatic packaging line manufacturers. Our machines to be sold to domestic and European markets.Our products combine the simple, durable and practical design style of Germany, inherit the excellent production and processing technology, combined with many years experience, we are highly praised by our customer. "To win trust from customers with high quality, to satisfy customers with comprehensive technology, to serve customers with sincere attitude" is our business philosophy, "to be an expert in pharmaceutical equipment in China" is our goal, we have been working hard!

Why choose us?

Professional Manufacturer Strength & Customization Capability

1. We are a professional factory specializing in pharmaceutical packaging and filling equipment with rich R&D and production experience.

2. We have complete production workshops, advanced processing equipment and strict quality inspection procedures.

3. In addition to standard machines, we support non-standard customized solutions according to customers' bottle sizes, production output and workshop requirements, providing one-stop equipment solutions for global pharmaceutical and biotech enterprises.

Premium After-sales & Global Technical Support

1.We provide comprehensive after-sales guarantee and long-term quality warranty.

2. Professional engineers offer online remote debugging, operation training, technical guidance

3. Spare parts supply is sufficient and efficient, which can effectively solve equipment operation failures in the shortest time, eliminate customers' after-sales worries and ensure stable and continuous production.

All equipment is packed with standard export wooden cases with shockproof, dustproof and moisture-proof protection measures, ensuring intact equipment condition during long-distance transportation and sea shipment.

1.Are you manufacturer or trader? A: We are manufacturer with direct production capabilities. 2.Can you guarantee the quality of your machines? A: Absolutely. As a manufacturer, we take great pride in our reputation. High quality is our core principle, and every machine is produced under strict quality control. You can rely on our products with full confidence. 3. What should I do if we are not able to operate the machine when we receive it? A: Each machine comes with a detailed operation manual and video tutorial. Additionally, our professional after-sales team is available to provide remote guidance or onsite support if needed. 4.Is there any insurance to ensure I receive the correct machine? A:We are a verified onsite supplier on MIC. Our orders are protected by Trade Assurance, which covers product quality, on-time delivery, and secure payment. Our factory holds the highest rating in supplier verification. 5.How can I get spare parts for the machine? A: We provide extra sets of easily worn parts and accessories (e.g., O-rings) with the machine. During the 1-year warranty period, non-human damaged parts will be replaced free of charge, including shipping. 6. What are the payment and trade terms for new customers? A: Payment Terms: 30% T/T deposit in advance, 70% balance before shipping. Trade Terms: EXW, FOB, CIF, and others based on customer preference. 7. What is the minimum order quantity (MOQ) and warranty period? A:MOQ: 1 set.Warranty:12 months standard.

Packaging & Shipping FAQ